TT-01 手動キャップトルクテスター

I. 手動キャップトルクテスターの紹介

The Manual Cap Torque Tester is a highly reliable device used to measure the torque required to open and lock caps on various types of packaging, such as medicine bottles, PET bottles, spout bags, and flexible tube packages. In packaging industries, understanding and controlling cap torque is critical. If the torque is too high, the container can be difficult to open for the consumer, or it may damage the packaging. On the other hand, insufficient torque can result in product leakage or compromised packaging integrity during transportation.

By providing precise measurements, the Manual Cap Torque Tester helps manufacturers meet industry standards and ensure customer satisfaction. Its use is widespread in industries like food, beverages, pharmaceuticals, and personal care products, where packaging integrity and ease of use are paramount.

II. 手動キャップトルクテスターの応用

包装品質のためのキャップトルクのテスト

The Manual Cap Torque Tester is essential in quality control, especially in high-volume production environments. This device measures the force required to open or lock caps, enabling manufacturers to optimize production lines to ensure consistent packaging quality. Whether used for testing caps on medicine bottles, PET bottles, or flexible tubes, the tester plays a pivotal role in ensuring that the torque values applied during the packaging process are accurate and meet product-specific standards.

たとえば、製薬業界では、薬瓶が輸送中にしっかりと閉じられた状態を保ちながら、消費者が簡単に開けられるようにするために、正しいトルクが不可欠です。飲料業界では、正確なキャップトルクによって、こぼれや漏れを防ぎながら製品の鮮度と安全性を確保します。

III. 手動キャップトルクテスターの主な技術的特徴

1. 高精度と安定性

The Manual Cap Torque Tester is known for its precision and stability, making it an ideal choice for rigorous quality control environments. It offers a high degree of accuracy with a resolution of 0.001 Nm, ensuring that even the smallest variations in torque values are captured.

2. 柔軟な測定単位

One of the standout features of the Manual Cap Torque Tester is its ability to display torque measurements in multiple units, including Kgf.cm, N.cm, daN.cm, Inch.lbs, and N.m. This flexibility makes it suitable for a wide range of applications, from pharmaceuticals to food and beverage packaging. The device also allows for peak value retention, ensuring that operators can easily record the highest torque force applied during testing.

3. ユーザーフレンドリーなデザイン

With a simple, user-friendly design, the Manual Cap Torque Tester offers an intuitive interface that is easy to operate. The tester is equipped with a touch screen for easy operation and a PLC-controlled system that ensures industrial-level stability during testing. This combination of precision, stability, and ease of use makes the device a reliable tool in any production setting.

IV. 手動キャップトルクテスターの試験方法

キャップトルクテスト手順

The process of testing with the Manual Cap Torque Tester is straightforward but vital for ensuring packaging quality. The sample container is first securely fastened onto the device’s clamp. Then, the cap is manually opened or closed, while the tester records the torque force required. A sensor connected to the clamp measures the torque, which is then displayed on the screen in the desired unit.

テスターは、開封力とロック力の両方を測定できるため、さまざまなパッケージ タイプでの使用に最適です。テスト後、ピーク値が自動的に保持されるため、データを簡単に記録でき、テスト中に適用された最大トルクが正確に記録されます。

V. 主要規格への準拠

The Manual Cap Torque Tester is designed to meet several international standards, making it a reliable tool for quality control in various industries. The following standards outline the requirements for cap torque testing and packaging integrity:

• ASTM D2063この規格は、プラスチック製のキャップおよびクロージャーのトルクを試験する方法を規定しています。
• ASTM D3198: キャップとクロージャのトルク保持を決定する方法を定義し、長期間にわたって適切に密閉された状態が維持されるようにします。
• ASTM D3474: さまざまな条件下でのトルク試験を含む、包装材料の環境試験をカバーします。
• GB/T 17876: A Chinese standard for cap torque testing, ensuring compliance with regional packaging requirements.
• BB/T 0025 & BB/T 0034: Industry-specific standards for cap testing, particularly for food and beverage packaging.

VI. 主な技術仕様

テスト範囲	10 Nm（または必要に応じて）
正確さ	1% FS
解決	0.001ナノメートル
クランプ範囲	Φ5mm〜φ170mm
電源AC	110〜220V

よくある質問

Q1: What is a Manual Cap Torque Tester used for? A: The Manual Cap Torque Tester is used to measure the opening and locking forces of caps on bottles, jars, and other containers to ensure packaging quality and safety.

Q2: Why is cap torque testing important? A: Cap torque testing ensures that the right amount of force is applied when sealing or opening containers, preventing product leakage, ensuring consumer safety, and enhancing user experience.

Q3: What industries benefit most from cap torque testing? A: Cap torque testing is essential in industries such as food and beverages, pharmaceuticals, personal care products, and any industry where packaging integrity is important.

Q4: What standards does the Manual Cap Torque Tester comply with? A: The tester complies with several standards, including ASTM D2063, ASTM D3198, ASTM D3474, GB/T 17876, and BB/T 0025 & BB/T 0034.

Q5: Can the tester measure both opening and locking forces? A: Yes, the Manual Cap Torque Tester can measure both the force required to open a cap and the force needed to lock it, making it a versatile tool for packaging quality control.

関連モデル

MCT-01 電動キャップトルクテスター