Испытатель силы отрыва и силы скольжения - ISO 7886-1 Приложение E

SSR-01 Тестер сопротивления скольжению шприца

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Испытание на отрыв и скольжение

In syringe performance evaluation, испытание на отрыв и скольжение plays a crucial role in assessing the smoothness and reliability of the plunger movement. This test determines the force required to initiate and maintain the motion of the syringe piston, ensuring consistent drug delivery and patient safety.

Cell Instruments, a leading manufacturer of materials testing equipment, provides advanced break loose and glide force testing machines designed according to ИСО 7886-1 standards. These instruments help manufacturers, laboratories, and quality control professionals ensure that their syringes meet international quality and performance requirements.

ISO 7886-1 and Syringe Performance

The international standard ИСО 7886-1 specifies the requirements and test methods for sterile hypodermic syringes for single use. Annex E of the standard outlines the test method for determining the forces required to operate the piston, including both вырваться на свободу силой и gliding force.

  • Break loose force refers to the initial force required to start the plunger movement.
  • Gliding force represents the continuous force needed to maintain piston movement throughout the stroke.

These two parameters are critical indicators of syringe quality, influencing user comfort, injection accuracy, and drug flow stability. Excessive or inconsistent forces can result in jerky movement, dosage errors, or even syringe failure.

Principle of Break Loose and Glide Force Testing
—— ISO 7886-1 Annex E

The испытание на отрыв и скольжение process uses a механическая испытательная машина to push the syringe plunger while measuring and recording the applied force. The test evaluates how smoothly the plunger operates under standardized conditions, such as temperature and displacement speed.

During the test:

  1. The syringe is filled with water maintained at (23 ± 5)°C.
  2. The syringe nozzle connects to a water reservoir at a controlled level.
  3. The testing machine moves the plunger at a constant rate of (100 ± 5) mm/min).
  4. The system records:
    • The break loose force (Fs) – force required to start piston movement.
    • The mean gliding force (F) – average force during steady plunger movement.
    • The maximum force (Fmax) – peak force observed during movement.

These parameters are plotted as a force-displacement curve, providing clear visualization of syringe performance characteristics.

SSR-01 Тестер сопротивления скольжению шприца

Cell Instruments offers precision-engineered break loose and glide force testing machines that comply with ИСО 7886-1 and related pharmaceutical testing standards.

Key Features Include:

  • Высокая точность: Force accuracy up to 0.5% of full-scale reading.
  • Wide Test Speed Range: Adjustable from 1 to 500 mm/min to accommodate various test conditions.
  • Three-Force Measurement: Automatically captures break loose force, mean glide force, and maximum force.
  • Удобный интерфейс: PLC-controlled with a 7-inch HMI touchscreen for seamless operation.
  • Built-in Printer: Provides immediate test results for documentation and quality assurance.
  • Overload Protection: Ensures long-term durability and operator safety.

Основной параметр

Датчик нагрузки200Н (или по мере необходимости)
Скорость теста1~500мм/мин
Точность0,01мм
Власть110~220В

Applications and Industry Impact

Break loose force and glide force testing is critical across multiple sectors:

  • Медицинские приборы: Ensures syringe safety and usability for healthcare professionals and patients.
  • Фармацевтика: Verifies product consistency before distribution.
  • Regulatory Testing: Provides data necessary for compliance with ИСО 7886-1 тестирование requirements.
  • Контроль качества: Helps manufacturers maintain high production standards and reduce defect rates.

Thanks to its precision and adherence to ISO protocols, the SSR-01 is ideal for syringe manufacturers, pharmaceutical companies, и quality inspection agencies.

Почему стоит выбрать Cell Instruments?

As an experienced manufacturer specializing in material testing and automation, Cell Instruments provides complete solutions for syringe break loose and glide force testing. We combine high-precision engineering, customizable software, and expert technical support to help clients meet stringent industry standards.

Испытание на отрыв и скольжение is an essential part of syringe quality verification according to ИСО 7886-1. It directly affects usability, safety, and regulatory compliance. By using professional testing instruments from Клеточные инструменты, laboratories and manufacturers can achieve reliable, accurate, and reproducible results—enhancing both product performance and customer confidence.

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