Testeur de couple de serrage manuel TT-01

I. Introduction au testeur de couple manuel pour bouchons

The Manual Cap Torque Tester is a highly reliable device used to measure the torque required to open and lock caps on various types of packaging, such as medicine bottles, PET bottles, spout bags, and flexible tube packages. In packaging industries, understanding and controlling cap torque is critical. If the torque is too high, the container can be difficult to open for the consumer, or it may damage the packaging. On the other hand, insufficient torque can result in product leakage or compromised packaging integrity during transportation.

By providing precise measurements, the Manual Cap Torque Tester helps manufacturers meet industry standards and ensure customer satisfaction. Its use is widespread in industries like food, beverages, pharmaceuticals, and personal care products, where packaging integrity and ease of use are paramount.

II. Application du testeur de couple de serrage manuel

Test du couple de serrage du bouchon pour la qualité de l'emballage

The Manual Cap Torque Tester is essential in quality control, especially in high-volume production environments. This device measures the force required to open or lock caps, enabling manufacturers to optimize production lines to ensure consistent packaging quality. Whether used for testing caps on medicine bottles, PET bottles, or flexible tubes, the tester plays a pivotal role in ensuring that the torque values applied during the packaging process are accurate and meet product-specific standards.

Par exemple, dans l'industrie pharmaceutique, le couple de serrage correct est essentiel pour garantir que les flacons de médicaments restent bien fermés pendant le transport, mais peuvent être facilement ouverts par les consommateurs. Dans l'industrie des boissons, un couple de serrage précis des bouchons garantit la fraîcheur et la sécurité du produit tout en évitant les déversements ou les fuites.

III. Principales caractéristiques techniques du testeur de couple manuel

1. Haute précision et stabilité

The Manual Cap Torque Tester is known for its precision and stability, making it an ideal choice for rigorous quality control environments. It offers a high degree of accuracy with a resolution of 0.001 Nm, ensuring that even the smallest variations in torque values are captured.

2. Unités de mesure flexibles

One of the standout features of the Manual Cap Torque Tester is its ability to display torque measurements in multiple units, including Kgf.cm, N.cm, daN.cm, Inch.lbs, and N.m. This flexibility makes it suitable for a wide range of applications, from pharmaceuticals to food and beverage packaging. The device also allows for peak value retention, ensuring that operators can easily record the highest torque force applied during testing.

3. Conception conviviale

With a simple, user-friendly design, the Manual Cap Torque Tester offers an intuitive interface that is easy to operate. The tester is equipped with a touch screen for easy operation and a PLC-controlled system that ensures industrial-level stability during testing. This combination of precision, stability, and ease of use makes the device a reliable tool in any production setting.

IV. Méthodes d'essai pour le testeur de couple de serrage manuel

Procédure de test de couple de serrage du capuchon

The process of testing with the Manual Cap Torque Tester is straightforward but vital for ensuring packaging quality. The sample container is first securely fastened onto the device’s clamp. Then, the cap is manually opened or closed, while the tester records the torque force required. A sensor connected to the clamp measures the torque, which is then displayed on the screen in the desired unit.

La capacité du testeur à mesurer à la fois les forces d'ouverture et de verrouillage le rend idéal pour une utilisation sur une variété de types d'emballages. Après le test, la valeur maximale est automatiquement conservée pour un enregistrement facile des données, garantissant que le couple le plus élevé appliqué pendant le test est capturé avec précision.

V. Conformité aux principales normes

The Manual Cap Torque Tester is designed to meet several international standards, making it a reliable tool for quality control in various industries. The following standards outline the requirements for cap torque testing and packaging integrity:

• ASTM D2063:Cette norme spécifie les méthodes d'essai du couple de serrage des bouchons et fermetures en plastique.
• ASTM D3198:Définit les méthodes permettant de déterminer le maintien du couple de serrage des bouchons et des fermetures, garantissant qu'ils restent correctement scellés au fil du temps.
• ASTM D3474:Couvre les tests environnementaux des matériaux d'emballage, y compris les tests de couple dans différentes conditions.
• GB/T 17876: A Chinese standard for cap torque testing, ensuring compliance with regional packaging requirements.
• BB/T 0025 & BB/T 0034: Industry-specific standards for cap testing, particularly for food and beverage packaging.

VI. Principales spécifications techniques

Plage de test	10 Nm (ou selon les besoins)
Précision	1% FS
Résolution	0,001 Nm
Gamme de pinces	Φ5mm~φ170mm
Alimentation CA	110~220V

FAQ

Q1: What is a Manual Cap Torque Tester used for? A: The Manual Cap Torque Tester is used to measure the opening and locking forces of caps on bottles, jars, and other containers to ensure packaging quality and safety.

Q2: Why is cap torque testing important? A: Cap torque testing ensures that the right amount of force is applied when sealing or opening containers, preventing product leakage, ensuring consumer safety, and enhancing user experience.

Q3: What industries benefit most from cap torque testing? A: Cap torque testing is essential in industries such as food and beverages, pharmaceuticals, personal care products, and any industry where packaging integrity is important.

Q4: What standards does the Manual Cap Torque Tester comply with? A: The tester complies with several standards, including ASTM D2063, ASTM D3198, ASTM D3474, GB/T 17876, and BB/T 0025 & BB/T 0034.

Q5: Can the tester measure both opening and locking forces? A: Yes, the Manual Cap Torque Tester can measure both the force required to open a cap and the force needed to lock it, making it a versatile tool for packaging quality control.

Modèle associé

Testeur de couple de serrage motorisé MCT-01