TT-01 Handmatige dopkoppeltester

I. Inleiding tot de handmatige dop-koppeltester

The Manual Cap Torque Tester is a highly reliable device used to measure the torque required to open and lock caps on various types of packaging, such as medicine bottles, PET bottles, spout bags, and flexible tube packages. In packaging industries, understanding and controlling cap torque is critical. If the torque is too high, the container can be difficult to open for the consumer, or it may damage the packaging. On the other hand, insufficient torque can result in product leakage or compromised packaging integrity during transportation.

By providing precise measurements, the Manual Cap Torque Tester helps manufacturers meet industry standards and ensure customer satisfaction. Its use is widespread in industries like food, beverages, pharmaceuticals, and personal care products, where packaging integrity and ease of use are paramount.

II. Toepassing van de handmatige dop-koppeltester

Testen van de dopkoppel voor verpakkingskwaliteit

The Manual Cap Torque Tester is essential in quality control, especially in high-volume production environments. This device measures the force required to open or lock caps, enabling manufacturers to optimize production lines to ensure consistent packaging quality. Whether used for testing caps on medicine bottles, PET bottles, or flexible tubes, the tester plays a pivotal role in ensuring that the torque values applied during the packaging process are accurate and meet product-specific standards.

In de farmaceutische industrie is de juiste torsie bijvoorbeeld van vitaal belang om ervoor te zorgen dat medicijnflessen tijdens het transport goed gesloten blijven, maar gemakkelijk door consumenten kunnen worden geopend. In de drankenindustrie zorgt een nauwkeurige doptorsie voor versheid en veiligheid van het product, terwijl morsen of lekken wordt voorkomen.

III. Belangrijkste technische kenmerken van de handmatige dop-koppeltester

1. Hoge precisie en stabiliteit

The Manual Cap Torque Tester is known for its precision and stability, making it an ideal choice for rigorous quality control environments. It offers a high degree of accuracy with a resolution of 0.001 Nm, ensuring that even the smallest variations in torque values are captured.

2. Flexibele meeteenheden

One of the standout features of the Manual Cap Torque Tester is its ability to display torque measurements in multiple units, including Kgf.cm, N.cm, daN.cm, Inch.lbs, and N.m. This flexibility makes it suitable for a wide range of applications, from pharmaceuticals to food and beverage packaging. The device also allows for peak value retention, ensuring that operators can easily record the highest torque force applied during testing.

3. Gebruiksvriendelijk ontwerp

With a simple, user-friendly design, the Manual Cap Torque Tester offers an intuitive interface that is easy to operate. The tester is equipped with a touch screen for easy operation and a PLC-controlled system that ensures industrial-level stability during testing. This combination of precision, stability, and ease of use makes the device a reliable tool in any production setting.

IV. Testmethoden voor de handmatige dop-koppeltester

Testprocedure voor het koppel van de dop

The process of testing with the Manual Cap Torque Tester is straightforward but vital for ensuring packaging quality. The sample container is first securely fastened onto the device’s clamp. Then, the cap is manually opened or closed, while the tester records the torque force required. A sensor connected to the clamp measures the torque, which is then displayed on the screen in the desired unit.

Het vermogen van de tester om zowel openings- als vergrendelingskrachten te meten, maakt hem ideaal voor gebruik in verschillende verpakkingstypen. Na de test wordt de piekwaarde automatisch bewaard voor eenvoudige gegevensregistratie, zodat het hoogste koppel dat tijdens de test wordt toegepast, nauwkeurig wordt vastgelegd.

V. Naleving van belangrijke normen

The Manual Cap Torque Tester is designed to meet several international standards, making it a reliable tool for quality control in various industries. The following standards outline the requirements for cap torque testing and packaging integrity:

• ASTM D2063: Deze norm specificeert de methoden voor het testen van het koppel van kunststof doppen en sluitingen.
• ASTM D3198: Definieert de methoden voor het bepalen van de torsiebehoud van doppen en sluitingen, zodat ze in de loop van de tijd goed afgedicht blijven.
• ASTM D3474: Omvat milieutesten van verpakkingsmaterialen, inclusief torsietesten onder verschillende omstandigheden.
• GB/T 17876: A Chinese standard for cap torque testing, ensuring compliance with regional packaging requirements.
• BB/T 0025 & BB/T 0034: Industry-specific standards for cap testing, particularly for food and beverage packaging.

VI. Belangrijkste technische specificaties

Testbereik	10 Nm (of indien nodig)
Nauwkeurigheid	1% FS
Oplossing	0,001Nm
Klembereik	Φ5mm~φ170mm
Wisselstroom	110~220V

Veelgestelde vragen

Q1: What is a Manual Cap Torque Tester used for? A: The Manual Cap Torque Tester is used to measure the opening and locking forces of caps on bottles, jars, and other containers to ensure packaging quality and safety.

Q2: Why is cap torque testing important? A: Cap torque testing ensures that the right amount of force is applied when sealing or opening containers, preventing product leakage, ensuring consumer safety, and enhancing user experience.

Q3: What industries benefit most from cap torque testing? A: Cap torque testing is essential in industries such as food and beverages, pharmaceuticals, personal care products, and any industry where packaging integrity is important.

Q4: What standards does the Manual Cap Torque Tester comply with? A: The tester complies with several standards, including ASTM D2063, ASTM D3198, ASTM D3474, GB/T 17876, and BB/T 0025 & BB/T 0034.

Q5: Can the tester measure both opening and locking forces? A: Yes, the Manual Cap Torque Tester can measure both the force required to open a cap and the force needed to lock it, making it a versatile tool for packaging quality control.

Gerelateerd model

MCT-01 Gemotoriseerde dopkoppeltester