FDT-01 Dart Impact Tester

The Dart Impact Tester by Cell Instruments is an advanced piece of equipment designed to measure the impact resistance of plastic films. This instrument evaluates how well plastic films can withstand the force of a free-falling dart, making it essential for quality control in various industries. Our Dart Impact Tester stands out for its precision, durability, and ease of use, ensuring reliable and repeatable results.

I. Introduction of Dart Impact Tester

Key features

FDT-01 Falling Dart Impact Tester is a PLC controlled unit (industrial level stable) and HMI touch screen operated. Every part of the dart assembly and releasing mechanism are made strictly to standard. By the embedded test program, user just needs to perform test and increase or reduce the weights according to the set parameters. Then after enough number of Fail/Non-Fail tests, the system automatically gives impact result, which is without being manually calculated again.

1. PLC Control and Touch Screen Operation offer stability, ease of use and efficient operation.
2. Two Test Methods (A and B) (Method B is optional)
3. Both Test Button and Foot Switch Are Equipped for safe and easy operation
4. Observation Light helps check sample status during clamping
5. Display of Test Results in Grams and Joules
6. Electromagnetic Suspension and Automatic Falling
7. Sample Pneumatic Clamping
8. Dot Matrix Micro-Printer Embedded for data output
9. Professional Software is Provided as an Optional part

Main Parameter

Test Method Method	A or Method B (optional)
Test Range	Method A: 50~2000g/ Method B: 300~2000g
Dart Diameter	Method A: 38±1mm Method B: 50±1mm
Impact Height	660mm/1500mm
Accuracy	0.1g (0.1J)
Clamp	Pneumatic Clamp
Gas Supply	0.6 MPa Φ8 mm PU Tubing
Specimen Size	> 150 mm x 150 mm
Power Supply	AC 110~220V 50Hz
Dimension	Method A: 500*450*1200 mm (LWH) Method B: 500*450*2200 mm (LWH)

Applications Across Different Industries

• Packaging: Ensures the durability of packaging films to protect products.
• Food Industry: Tests the integrity of packaging to maintain food safety.
• Medical and Pharmaceutical: Verifies the robustness of packaging materials for medical devices and pharmaceuticals.

Operate Guide

II. Introduction of Dart Impact Testing

The Dart Impact Tester is a critical tool used to assess the impact resistance of plastic films. By simulating real-world conditions where the material might be subjected to sudden impacts, this tester helps manufacturers ensure that their products can withstand such stresses during transportation and handling. Impact resistance is a key property for plastic films used in packaging, medical, and industrial applications. Without proper testing, materials may fail under stress, leading to product damage, safety hazards, and financial losses. Dart impact testing helps in validating material performance, ensuring product reliability and safety.

III. Test Methods for Dart Impact Testing

Explanation of the Dart Impact Test

The Dart Impact Test involves dropping a dart with a specified weight from a set height onto a film sample. The test measures the weight at which 50% of the samples fail, known as the impact failure weight. This method helps determine the toughness and durability of the film under impact conditions.

Importance of Testing Plastic Films

Plastic films are widely used in various applications where mechanical strength and durability are critical. Testing these materials ensures they meet required standards and can perform effectively in their intended use, providing manufacturers with essential data to improve product quality.

Overview of Testing Standards ASTM D1709 and ISO 7765-1

Both ASTM D1709 and ISO 7765-1 outline standardized methods for performing the dart impact test. These standards provide guidelines on sample preparation, testing procedures, and data interpretation, ensuring consistency and reliability in test results.

IV. ASTM D1709 Standard

Purpose and scope of ASTM D1709

ASTM D1709 specifies the standard test method for determining the impact resistance of plastic films by free-falling dart. This method is widely used to assess the toughness of films used in packaging and other applications.

Detailed Description of the Test Method

• Apparatus: The test setup includes a dart, test frame, and a mechanism to release the dart from varying heights.
• Sample Preparation: Film samples are cut to specified dimensions and conditioned at standard laboratory conditions.
• Testing Procedure: The dart is dropped from a predetermined height onto the film sample, and the process is repeated with varying dart weights until 50% of the samples fail.
• Calculation of Results: The impact failure weight is calculated based on the dart weight and the number of failures observed.
• Interpretation of Results: Results indicate the film’s impact resistance, with higher weights signifying greater toughness.

V. ISO 7765-1 Standard

Purpose and scope of ISO 7765-1

ISO 7765-1 provides an international standard for measuring the impact resistance of plastic films. This standard ensures global consistency in testing methods and results, facilitating international trade and quality assurance.

Detailed Description of the Test Method

• Apparatus: Similar to ASTM D1709, including the dart, test frame, and release mechanism.
• Sample Preparation: Samples are prepared according to specified dimensions and conditioned as per standard conditions.
• Testing Procedure: The dart is released from set heights onto the film, and the process is repeated with different weights to determine the failure point.
• Calculation of Results: The impact failure weight is derived from the number of failures observed at different dart weights.
• Interpretation of Results: Results are used to assess the film’s durability and suitability for its intended application.

VI. Comparison of ASTM D1709 and ISO 7765-1

Key Similarities and Differences

Both standards aim to measure the impact resistance of plastic films but may have slight differences in test setups, sample conditioning, and result interpretation. Understanding these nuances helps manufacturers choose the right standard based on geographic and industry-specific requirements.

Choosing the Right Standard for Your Needs

Selecting between ASTM D1709 and ISO 7765-1 depends on your target market and regulatory environment. For global markets, compliance with both standards ensures broader acceptance and reliability of test results.

VII. Customization Services

Cell Instruments offers various customization options to meet specific testing requirements. Whether you need adjustments in testing parameters, integration with existing systems, or enhanced data analysis capabilities, we provide tailored solutions to optimize your testing processes.

Benefits of Tailored Solutions for Specific Testing Requirements

Customized testing instruments enhance efficiency, accuracy, and relevance of results, ensuring that your specific needs are met. This approach leads to better product development, quality control, and compliance with industry standards.

VIII. Why Choose Cell Instruments?

Expertise in Materials Testing Instruments

Cell Instruments brings extensive experience in developing and manufacturing high-quality testing instruments. Our expertise ensures that our products meet the highest standards of performance and reliability.

Commitment to Quality and Innovation

We are dedicated to continuous improvement and innovation, ensuring that our instruments incorporate the latest technologies and meet evolving industry needs.

Customer Support and Service Excellence

Our customer support team is committed to providing exceptional service, from initial inquiries to after-sales support. We offer comprehensive training, maintenance, and troubleshooting services to ensure the optimal performance of your testing instruments.

IX. FAQ

1. What is the primary purpose of the Dart Impact Tester? The Dart Impact Tester measures the impact resistance of plastic films, which is crucial for ensuring the durability and performance of packaging materials under stress. 2. How does the Dart Impact Tester comply with ASTM D1709 and ISO 7765-1? Our Dart Impact Tester is designed to meet the specifications and requirements outlined in ASTM D1709 and ISO 7765-1, ensuring accurate and reliable test results. 3. What types of industries benefit from Dart Impact Testing? Industries such as packaging, food, medical, pharmaceutical, adhesives, textiles, and quality inspection agencies benefit from Dart Impact Testing to ensure material integrity and performance. 4. Can the Dart Impact Tester be customized for specific testing needs? Yes, Cell Instruments offers customization options to tailor the Dart Impact Tester to specific testing requirements, enhancing its functionality and relevance for different applications. 5. What support services does Cell Instruments provide for the Dart Impact Tester? We provide comprehensive support services including training, maintenance, and troubleshooting to ensure optimal performance and longevity of your Dart Impact Tester.